Iranian gas based DRI plants which use 100% DR grade Iron Pellets as basic raw material for steel making, are highly dependent on domestic Pellets presently.
Supply from outside Pellet suppliers is poor because of unfavorable import conditions in Iran due to various political interruptions.
SteelMint research identified that local Pellets (66% total Fe or more) are being preferred by DRI plants because of lower procurement cost by around USD 50-60/MT in comparison to imports (direct/through traders). In addition, the conversion cost of DRI to Pellets is less owing to abundant supply of natural gas and electricity at cheaper prices.
Cost of making 1 MT of DRI from Domestic Pellets
|
Particulars |
Requirements |
Costing* (USD/MT) |
|
Pellets (Cost of procuring 1MT Pellets is USD 120/MT Delivered to Plant) |
1.45 MT |
174 |
|
Natural Gas |
2.5 G cal |
10 |
|
Electricity |
100 Units |
2 |
|
Water |
1.5 m3/1,500 litres |
1 |
| Fixed Cost** | 50 | |
|
Total Cost of making 1 MT DRI |
237 |
*Figures are indicative
**includes miscellaneous and operating cost
Source: SteelMint Research
Total cost of making 1 MT DRI in Iran is around USD 237/MT which converts to INR 14,338.5/MT; INR is at 60.5 against 1 USD.
Operational DRI Plants Installed Capacity at 17.6 MnT pa
In Feb, 2014, Bardsir Steel located in Badsir started production from its newly commissioned 1 MnT pa DRI plant.
|
Plant Name |
Location |
Capacity |
|
Mobarakeh Steel |
Mobarakeh |
7 |
|
Khouzestan Steel |
Ahvaz |
2.9 |
|
South Kaveh Steel |
Bander Abbas |
1.8 |
|
Hosco |
Bandar Abbas |
1.6 |
|
Khorasan Steel |
Mashhad |
1.6 |
|
Bardsir |
Bardsir |
1 |
|
Ghadir Steel |
Ardakan (Yazd) |
0.8 |
|
Arfa Steel |
Ardakan (Yazd) |
0.8 |
Capacity in MnT pa
Source: SteelMint Research
Operational Pellet Plants Installed Capacity (in MnT pa)
|
Plant Name |
Location |
Capacity |
|
Mobarakeh Steel |
Mobarakeh |
7 |
|
Khouzestan Steel |
Ahvaz |
5 |
|
Gol-e-Gohar Pellet Plant |
Sirjan |
5 |
|
Ardakan Pelletizing Plant |
Yazd |
3.4 |
|
Total |
|
20.4 |
Source: SteelMint Research
Out of 20.4 MnT Pellets being produced, about 92% of the material is used for captive consumption; the rest is for domestic sale. Whereas, DRI is being used for export purposes too.

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